Job Description

Job Title: Senior Mechanical Design Engineer

Location: Lake Forest, IL

Salary: $100,000 - $135,000 (based on experience)

Visa Sponsorship: Available (H-1B, L1, TN, and others)

About the Role:

We are seeking an experienced Senior Mechanical Design Engineer with 8-12 years of mechanical design experience , particularly in manufacturing-driven product development . This role requires a strong analytical mindset, a hands-on approach, and a passion for designing products that seamlessly transition from concept to production. The ideal candidate will be independent, data-driven, and capable of making informed design decisions without the need for constant direction .

Key Responsibilities:

• Lead mechanical design efforts with a strong focus on manufacturability and production feasibility .
• Utilize CREO for 3D modeling and drawings and manage design data within Windchill .
• Conduct Failure Mode and Effects Analysis (FMEA) and Geometric Dimensioning and Product and Process Review (GDPNR) .
• Perform statistical analysis , including Design of Experiments (DOE) and Six Sigma methodology , to guide design decisions.
• Engage in lab testing, data analysis, and factory visits to ensure designs align with production capabilities and schedules.
• Drive new product development (NPD) and product launches , ensuring seamless design-to-production transitions.
• Develop established procedures and analysis databases to streamline processes and improve efficiency.
• Collaborate with factories and testing labs to optimize designs and resolve production challenges.

Qualifications & Skills:

• 8-12 years of experience in mechanical design , particularly in manufacturing and product development .
• Expertise in CREO for 3D modeling and Windchill for data management .
• Strong foundation in statistical analysis, DOE, and Six Sigma methodologies .
• Background in New Product Development (NPD) and product launches .
• Hands-on approach, with experience in lab testing, data validation, and factory assessments .
• Proven ability to work independently and proactively —no need for constant supervision.
• Experience in manufacturing sectors , particularly with hand tools, power tools, or mechanical products .
• Stable work history —ideally, candidates should have stayed at companies for at least 4-5 years .

Why Join Us?

• Work on innovative mechanical designs with a direct impact on manufacturing and product success.
• Join a team that values data-driven decision-making and independent problem-solving .
• Gain hands-on experience by working closely with labs and factories to refine and optimize designs.
• Be part of an organization that supports long-term career growth and stability .
• Competitive salary and visa sponsorship available for qualified candidates.

This is a critical role , and we are seeking a top-tier candidate who can hit the ground running. If you have the experience and expertise to make an immediate impact, we encourage you to apply!

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